Flake flooring, also known as decorative flake flooring or chip flooring, has become increasingly popular in both residential and commercial spaces for its durability, aesthetic appeal, and practical benefits. This type of flooring involves embedding vinyl flakes or chips into an epoxy or polyaspartic base, creating a seamless, multi-colored finish that resembles terrazzo or granite. Here's a detailed look at everything you need to know about flake flooring:
What is Flake Flooring?
Flake flooring is a decorative flooring system where small vinyl chips or flakes are broadcasted onto a freshly applied epoxy or polyaspartic base coat. These flakes come in various colors, sizes, and blends, allowing for customizable designs and finishes. Once applied, the floor is sealed with clear topcoats to provide protection and enhance durability.
Advantages of Flake Flooring
Durability: Flake flooring is highly durable and resistant to impacts, chemicals, stains, and abrasion, making it suitable for high-traffic areas like garages, commercial spaces, and even residential interiors.
Aesthetic Appeal: The flakes add texture and depth to the floor, creating a visually appealing finish that can mimic the look of natural stone or terrazzo. It comes in a wide range of colors and blends to suit different décor styles.
Easy Maintenance: The seamless surface is easy to clean and maintain, requiring regular sweeping and occasional mopping to keep it looking fresh.
Slip-Resistance: The textured surface provided by the flakes enhances slip-resistance, making it a safer option for areas prone to moisture or spills.
Fast Installation: Flake flooring can be installed relatively quickly compared to other flooring options, with minimal downtime for curing and use.
Applications of Flake Flooring
Flake flooring is versatile and suitable for various applications:
Residential: Ideal for garages, basements, kitchens, and living spaces where durability and aesthetics are desired.
Commercial: Used in retail spaces, restaurants, offices, showrooms, and healthcare facilities due to its durability and easy maintenance.
Industrial: Commonly found in manufacturing facilities, warehouses, and industrial settings where heavy machinery and foot traffic are present.
Installation Process
Surface Preparation: The existing floor is prepared by grinding or shot blasting to create a clean, porous surface for better adhesion of the epoxy or polyaspartic base coat.
Base Coat Application: A primer or base coat of epoxy or polyaspartic resin is applied to the prepared surface. This coat acts as a bonding agent for the flakes and provides a smooth foundation.
Flake Broadcast: While the base coat is still wet, vinyl flakes or chips are broadcasted evenly by hand or spreader onto the surface. The amount and density of flakes can be adjusted to achieve the desired look.
Top Coat Application: Once the flakes are applied and the base coat has cured sufficiently, one or more clear topcoats of epoxy or polyaspartic resin are applied to encapsulate the flakes, provide additional protection, and create a smooth, glossy finish.
Curing and Use: The floor needs time to cure fully before it can be used. Curing times vary depending on the products used, but typically, the floor can tolerate light foot traffic within a day and full use within a few days.
Maintenance Tips
Regular Cleaning: Sweep or vacuum regularly to remove dirt and debris. Periodically mop with a neutral pH cleaner to maintain the shine.
Avoid Harsh Chemicals: Use mild cleaners and avoid harsh chemicals that can damage the floor's finish.
Protective Measures: Use furniture pads under heavy furniture to prevent scratching and place mats or rugs at entry points to trap dirt and moisture.
Cost Considerations
The cost of flake flooring varies based on factors such as the size of the area, the complexity of installation, and the quality of materials used. On average, expect to pay per square foot for materials and installation, with additional costs for surface preparation and customization.
Conclusion
Flake flooring offers a blend of durability, aesthetic appeal, and practicality, making it a popular choice for residential, commercial, and industrial spaces alike. Whether you're looking to enhance your garage, showroom, or living space, flake flooring provides a versatile solution with customizable designs and long-lasting performance. Consider consulting with a professional installer to explore the possibilities and ensure a seamless installation that meets your specific needs and style preferences.
