In the ever-evolving world of infrastructure, modular construction, and industrial support systems, Unistrut framing has emerged as the go-to solution for versatility, strength, and speed. Behind every efficient Unistrut channel lies precise engineering and advanced manufacturing technology — and that’s where Jugmug RollForming leads the way.
With decades of innovation and reliability, Jugmug RollForming stands as a pioneer in the design and development of Unistrut Roll Forming Machines. These machines are the backbone of modern-day construction framing, electrical supports, HVAC ducting, solar mounting, and much more.
What is a Unistrut Profile?
Unistrut is a pre-engineered support system widely used in mechanical, electrical, and plumbing applications. Its hallmark features include:
A U-shaped metal channel profile
Perforated and non-perforated options
Compatibility with a wide range of brackets, bolts, and fasteners
Easy installation with no welding required
Unistrut profiles demand consistent accuracy, exceptional durability, and dimensional stability — all of which are delivered seamlessly by Jugmug’s Roll Forming Machines.
Why Jugmug RollForming for Unistrut Channels?
Jugmug RollForming is a trusted Indian manufacturer of precision roll forming machines, known for blending engineering excellence with customized automation. When it comes to Unistrut profiles, Jugmug offers:
Custom tooling for various channel sizes (41x62, 41x82, 41X21 etc.)
Automated punching and embossing integration
High-speed production with minimal material waste
Tool-hardened rollers for long-term durability
Servo-based controls for next-level accuracy
Key Features of Jugmug’s Unistrut Roll Forming Machine
1. Advanced Design & Structure
Jugmug machines are engineered with a heavy-duty base frame to ensure vibration-free operation even at high speeds. The entire line is modular, making it easy to upgrade or modify for multiple Unistrut variants.
2. Hydraulic Punching & Notching Unit
Punching is synchronized with material feed and is driven by a powerful hydraulic unit. Precise cut-outs for holes or slots can be configured based on the application (solar, cable trays, etc.).
3. Tool Steel Rollers & Shafts
Made using EN-grade hardened steel, the forming rollers are designed for long service life and minimal wear. Shafts are chrome-plated and balanced to maintain perfect forming alignment.
4. Automatic PLC Control System
The entire production line is controlled via a user-friendly PLC + HMI touch interface, allowing operators to set:
Material length
Number of units
Punch position
Speed control
Error diagnostics
5. High-Speed Cutting System
The integrated flying shear cutter ensures clean and burr-free cuts without halting the line, making the process fast and energy-efficient.
Benefits of Using Jugmug’s Unistrut Machine
Efficiency Redefined
Produce up to 15-20 meters per minute — dramatically reducing your production cycle times.
High Accuracy
Consistent profile accuracy with tight tolerances ensures perfect fitting and assembly in structural jobs.
Versatility
Whether it’s standard strut channels or custom profiles, Jugmug machines can be adapted with minimal changeovers.
Reduced Labor Dependency
The entire line is designed for semi or fully automatic operation, minimizing human error and workforce requirements.
Low Maintenance
All key components are built for heavy industrial use and require minimal downtime.
Applications of Unistrut Channels Made by Jugmug Machines
Electrical & Cable Management Systems
HVAC Support Structures
Solar Panel Mounting Frames
Warehouse Racking & Shelving
Industrial Pipe Support Systems
Suspended Ceilings and Framing
Jugmug RollForming machines are already deployed across India, Middle East, Southeast Asia, and expanding into Europe and Africa, supporting manufacturers with unmatched roll forming capacity and reliability.
Customization Capabilities
Jugmug doesn’t believe in one-size-fits-all. Their engineering team works closely with clients to deliver:
Profile customization (depth, width, wall thickness)
Different grades of galvanized steel or stainless steel compatibility
Optional servo feeder, decoiler, recoiler, and stacker
Integration with ERP systems for production tracking
Why Customers Trust Jugmug
Decades of Experience in the roll forming industry
Indian-made, globally accepted technology
Dedicated R&D unit for tool design, automation, and process improvement
After-sales support and training programs
Spare parts availability and long-term servicing
Whether you're a start-up in industrial components or an established infrastructure manufacturer, investing in Jugmug’s Unistrut Roll Forming Machine is a strategic move toward faster production, lower cost per unit, and superior build quality.
Client Success Stories
Many of India’s top Unistrut manufacturers have scaled up production by 3X within a year of deploying Jugmug’s machines. From solar EPC companies to electrical contractors, the demand for structurally sound strut channels is booming — and Jugmug is right at the center of it.
Future-Ready with Jugmug
The future of construction lies in modularity and speed — and Jugmug RollForming’s Unistrut Machines are engineered for exactly that. With rapid installation, easy maintenance, and compatibility across industries, these machines are more than just equipment — they’re investments in industrial efficiency.
